Metal Fabricators

As leading ​custom metal fabricators, we deliver tailored ​steel fabrication​ solutions across industries, leveraging advanced techniques to meet unique project needs:

Corrosion-resistant metal fabrications for barns, docks, and offshore platforms, using galvanized steel to extend lifespan in harsh environments.

Welding is the backbone of structural integrity in metal fabrication, and our process sets industry benchmarks for reliability:

Advanced Welding Techniques​

We specialize in ​steel welding​ solutions tailored to project demands:

Critical Joints: For high-stress components (e.g., bridge trusses, industrial roof trusses), we use TIG welding with ER70S-6 filler rods, ensuring 100% penetration and minimal heat distortion.

Large-Scale Assemblies: MIG welding with automated gantry systems handles thick plates (up to 25mm) in structural steel beams, reducing manual error and accelerating production.

Corrosion Resistance: All welds undergo post-weld heat treatment (PWHT) to eliminate residual stresses, followed by hot-dip galvanizing (HDG 850g/m²) to match base metal corrosion resistance.

Precision Inspection Protocols​

To guarantee weld quality, we combine cutting-edge tools with rigorous standards:

​Non-Destructive Testing (NDT)​:

​X-Ray Imaging: For critical joints (e.g., pre-engineered steel building manufacturers’ connections), we use digital radiography (DR) with 0.1mm defect detection capability.

Ultrasonic Testing (UT)​: Phased-array UT scanners detect internal flaws in thick sections (up to 300mm) with 99% accuracy, far exceeding AWS D1.1 standards.

Visual Inspection: AWS-certified inspectors use 10x magnifiers to check for undercutting, porosity, or cracks—rejecting any weld with defects >0.5mm.

Dimensional Precision:

Laser trackers (API T3) measure weldment alignment with ±0.05mm tolerance, ensuring components fit seamlessly during assembly. For ​prefabricated steel buildings, this precision eliminates on-site rework, saving 15-20% in labor costs.

 

​Real-Time Feedback:

Our welding stations are integrated with IoT sensors that monitor arc voltage, current, and travel speed. Data is analyzed instantly to adjust parameters, maintaining consistent weld quality across batches.

 

Example: For a ​structural metal products​ order of 500-ton industrial racks, our welding team achieved 0.3mm joint accuracy and zero rework—validated by third-party SGS audits.